| Cooperative Residue
Management Study: Mechanical Shredding Comparison Joint
Project Between UK, Wheat Tech, Inc. and Miles Opti-Crop
Final Report (UK)
Final Report (Wheat Tech)
Final Report (Opti-Crop)
Final Report
1998-99
University of Kentucky
Lloyd Murdock, Jim Herbek, John James, and Dottie Call
RESEARCH OBJECTIVE
This study will compliment other studies investigating practices that would best allow for
no-till planting of wheat into corn residue. This study continues the comparison of
different methods and timing of mechanical shredding of corn stalks of different corn
maturities against no shredding and no corn residue.
COMPARISON STUDIES
This study is one of three studies designed to look at several different methods of
residue management. The different studies will be conducted by Miles Opti-Crop, Wheat
Tech, and the University of Kentucky.
RESEARCH TREATMENTS
1. Remove all corn residue and plant into clean residue conditions (full
season corn).
2. Plant at an angle into standing harvested corn stalks (full season
corn).
3. Plant directly into standing corn residue, not angled (full season
corn).
4. Plant directly into standing corn residue, not angled (full season
corn). Increased wheat seeding rate (15%).
5. Plant directly into standing corn residue, not angled (early season
corn).
6. Rotary mow corn residue after harvest and plant into mowed residue
(full season corn).
7. Flail mow corn residue after harvest and plant into mowed residue
(full season corn).
8. Flail mow corn residue after harvest and plant into mowed residue
(early season corn).
9. Plant directly into standing harvested corn and flail mow after
planting (full season corn).
10. Flail mow corn residue after harvest and plant into mowed residue
(full season corn). Spray UAN on residue at 40 lb/ac N immediately after harvest.
11. Flail mow corn residue after harvest and plant into mowed residue
(full season corn). Apply solid Ammonium Nitrate at 40 lb/ac N after wheat planting.
METHODS
Corn was planted at the rate of 26,000 seeds/ac using an early season variety (Pioneer
33Y18) and a late variety (Pioneer 3167). The average yields of the corn was bu/ac for the
late season and bu/ac for the early season. Both varieties were harvested at 19% moisture
and harvest dates were 8-26-98 and 9-8-98 for the early and late corn.
All mechanical shredding was completed immediately after harvest of
each corn variety, except for Treatment 9 which was flailed immediately after wheat
planting. All residue was removed from Treatment 1, but the plots were not tilled.
Wheat (Pioneer 2540) was planted no-till at the rate of 35 seeds/sq
ft. with a 7 inch row spacing. Gramoxone was applied after planting and a total of 120
lbs/ac of N was applied with 2 on Feb. 10 and 2 on March 18. Harmony Extra was applied on
March 29 and Tilt on May 3 and Warrior insecticide on Nov. 12 and Dec. 16.
RESULTS
1. Residue
The amount of residue cover after planting is shown in Table 1. Only 7% of area was
covered when the residue was removed. When the residue was not removed, two treatments
resulted in less residue after planting than the other treatments. Planting directly into
standing stalks of early maturing corn and spraying 40 lb/ac of N as UAN on full season
corn stalks both resulted in less residue after wheat planting. This was probably due to a
more decomposition of the corn stalks prior to planting.
| Table 1.
Effect of Residue Management on Percent of Soil Cover After Planting Wheat |
| Treatment |
Corn Maturity |
Soil Cover (%) |
| 1. Removed all corn residue |
Full |
7 a |
| 2. Residue behind combine (as is) diagonally
planted |
Full |
96 c |
| 3. Residue behind combine (as is) |
Full |
96 c |
| 4. Residue behind combine (as is) 15% increased
seed rate |
Full |
95 c |
| 5. Residue behind combine (as is) |
Early |
83 B |
| 6. Rotary mowed after harvest |
Full |
93 bc |
| 7. Flail mowed after harvest |
Full |
96 c |
| 8. Flail mowed after harvest |
Early |
97 c |
| 9. Flail mowed after wheat planting |
Full |
99 c |
10. Flail mowed after harvest
N Sprayed on corn stalks |
Full |
82 b |
11. Flail mowed after harvest
N on wheat after planting |
Full |
95 c |
2. Wheat Stands
Stands of wheat in the fall are seen in Table 2. The highest stands were in the treatment
with a 15% increase in seeding rate and the treatment with all residue removed. The
treatment with UAN sprayed on residue after corn harvest resulted in one of the higher
wheat stand counts and lowest corn residue covers.
There was no difference between any of the other treatments. So,
shredding or not shredding was not an issue as well as early or late maturing corn.
In 1998, flail shredding stands were better than the rotary mowed
or planting into standing corn treatments. There was no difference in 1999 and some of
this may have been due to excellent stand establishment weather conditions.
| Table 2. Effect
of Residue Management on Wheat Stand in November |
| Treatment |
Corn Maturity |
Wheat Stands
Plants sq. ft. |
| 1. Removed all corn residue |
Full |
35.2 ab |
| 2. Residue behind combine (as is) diagonally
planted |
Full |
32.9 bcd |
| 3. Residue behind combine (as is) |
Full |
34.1 bcd |
| 4. Residue behind combine (as is) 15% increased
seed rate |
Full |
37.8 a |
| 5. Residue behind combine (as is) |
Early |
31.2 d |
| 6. Rotary mowed after harvest |
Full |
31.9 bcd |
| 7. Flail mowed after harvest |
Full |
32.1 bcd |
| 8. Flail mowed after harvest |
Early |
32.2 bcd |
| 9. Flail mowed after wheat planting |
Full |
32.6 bcd |
10. Flail mowed after harvest
N Sprayed on corn stalks |
Full |
34.7 abc |
11. Flail mowed after harvest
N on wheat after planting |
Full |
31.3 cd |
3. Visual Observation
During Spring Growth
The warm winter and early spring encouraged high tillering and high amounts of growth on
all plots. Unlike last year, there were no visual differences in the treatments during the
season. The only exception was where nitrogen was applied in the fall which caused these
treatments to have more growth and lodging during the season.
4. Yields
The yields are found in Table 3 and are very high this year due to favorable weather
conditions. Head counts were high in all the treatments due to the warm winter so there
was very little correlation between stands and yields. In fact, the treatment where all
the residue was removed had one of the highest stand counts but the lowest yield.
The highest yield occurred where the residue was left standing and
the wheat was planted at an angle (diagonally) to the old corn rows. Flail mowing
treatments also had some of the higher yielding treatments.
Basically, there was little difference between yield. It appears
that fall application of nitrogen, as well as removing of the residue, before wheat
planting were not helpful.
| Table 3. Effect
of Residue Management on Wheat Yields |
| Treatment |
Corn Maturity |
Wheat Yield (Bu/A) |
| 1. Removed all corn residue |
Full |
104.6 b |
| 2. Residue behind combine (as is) diagonally
planted |
Full |
118.6 a |
| 3. Residue behind combine (as is) |
Full |
106.7 ab |
| 4. Residue behind combine (as is) 15% increased
seed rate |
Full |
111.2 ab |
| 5. Residue behind combine (as is) |
Early |
101.6 b |
| 6. Rotary mowed after harvest |
Full |
107.9 ab |
| 7. Flail mowed after harvest |
Full |
112.3 ab |
| 8. Flail mowed after harvest |
Early |
107.9 ab |
| 9. Flail mowed after wheat planting |
Full |
112.5 ab |
10. Flail mowed after harvest
N Sprayed on corn stalks |
Full |
110.7 ab |
11. Flail mowed after harvest
N on wheat after planting |
Full |
105.2 b |
5. Double-Cropped Soybean Stands
Doubled-cropped soybeans planted after wheat harvest (Table 4) give some interesting
results. All stands were adequate for maximum soybean yields and the differences were
relatively simple. Planting wheat diagonally across old corn rows resulted in best soybean
stands in 1998 but was among the lowest in 1999. Soybean stands behind rotary mowed corn
stalks before planting of what was low both years so this may not be the best practice
concerning double-cropped planting.
The 15% increase in seeding rate also resulted in less
double-cropped soybean stands. This practice may increase the planting problems with
soybeans.
All other treatments resulted in excellent stands showing little
differences over the two years.
| Table 4. Effect
of Residue Management on Soybean Stands Planted After Wheat Harvest |
| Treatment |
Corn Maturity |
Soybean Stands
Plants/Row ft. |
| 1. Removed all corn residue |
Full |
7.35 a |
| 2. Residue behind combine (as is) diagonally
planted |
Full |
6.45 bc |
| 3. Residue behind combine (as is) |
Full |
7.25 ab |
| 4. Residue behind combine (as is) 15% increased
seed rate |
Full |
6.45 bc |
| 5. Residue behind combine (as is) |
Early |
6.70 abc |
| 6. Rotary mowed after harvest |
Full |
5.95 c |
| 7. Flail mowed after harvest |
Full |
6.80 abc |
| 8. Flail mowed after harvest |
Early |
7.40 a |
| 9. Flail mowed after wheat planting |
Full |
7.30 ab |
10. Flail mowed after harvest
N Sprayed on corn stalks |
Full |
6.55 abc |
11. Flail mowed after harvest
N on wheat after planting |
Full |
7.15 ab |
CONCLUSIONS
There were little differences in stand counts or yields for any of the treatments.
Excellent stands were achieved by all methods used. The 15% increased seeding rate
treatment and the removing of the entire corn residue gave slightly higher stands but the
increase was small and did not result in higher yields.
The favorable winter and spring conditions resulted in excellent
tillering and high yields on all treatments in 1999.
The conditions in 1998 were not as favorable and flail shredding of
corn was a favored treatment. The experiment results in more helpful information during
unfavorable years.
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Final Report for 1999
Scott Jones of Wheat Tech, Inc.
Our goal in this project is to determine what, if any, means are efficient in offsetting
the ill effects of corn residue when no-tilling wheat. Through guidance from the
Kentucky Small Grain Growers Association and Dr. Lloyd Murdock of the University of
Kentucky, we chose to include treatments where rotary mowing and liquid nitrogen was used
prior to planting in an attempt to hasten the degradation of the corn stalks.
Five replications of the treatments listed in Table 1 were
established on Long Vue Farms near Allensville, KY. The cooperator, Mr. Larry
Thompson, arranged a preplant application of fertilizer with an analysis of 23-71-0
following corn harvest. Early preplant rotary mower applications were conducted
using a six foot Rhino mower. The early preplant nitrogen applications were made
using either 28% UAN solution or urea as indicated by the treatment list.
Table 1
| Treatment |
Varying
Nitrogen |
Nitrogen
Timing |
Seeding Rate
(Seeds/yard2) |
| preplant rotary mower |
urea (20 lbs N) |
early preplant |
425 |
| preplant rotary mower |
28% (20 obs N) |
early preplant |
425 |
| preplant rotary mower |
|
|
425 |
| planted at angle |
|
|
375 |
| preplant rotary mower |
28% (20 lbs N) |
Feekes 6 |
375 |
| preplant rotary mower |
urea (20 lbs N) |
early preplant |
375 |
| preplant rotary mower |
28% (20 lbs N) |
early preplant |
375 |
| preplant rotary mower |
|
|
375 |
| conventional tillage |
|
|
325 |
It has been standard practice to use increased seeding rates when no-tilling into heavy
residue; therefore, we incorporated two no-till seeding rates into the treatment
list. The early preplant application of 28% UAN solution was used as a method of
above ground stalk degradation. The treatments where urea was used is an attempt to
provide the same amount of nitrogen to act as a food source for the plant rather than to
aid residue decomposition. This treatment could shed light on the amount of nitrogen
required for adequate fall tillering in no-till wheat. One treatment included only
planting the wheat at an angle into standing corn stalks. This is what most growers
consider as standard practice when following corn. 1.5 pt/A Gramoxone Extra was
applied as a burndown to remove any early weed competition in the no-till treatments.
A conventional tillage treatment was established using a six-foot
rotary hoe for incorporating the residue into the soil. Tillage depth in this
treatment was six inches and closely simulated the incorporation of stalks received after
two disc passes. Standard seeding rates were used in these plots.
Standard upkeep of the plots consistent with intensive management
practices was maintained throughout the growing season. Spring nitrogen was split
applied with 35 lbs N put on at Feekes growth stage 3 (February 23rd) and 70 lbs N put on
at Feekes growth stage 6 (March 22nd). An additional 20 lbs N was applied at Feekes
growth stage 6 on one of the treatments in an attempt to determine economic threshold for
spring nitrogen. In all cases, spring nitrogen applications were made using UAN
solutions applied with streambars.
With garlic and aphids present in the plot, a spring application of
Harmony Extra (0.5 oz/A) tankmixed with Warrior (2.56 oz/A) was made March 31st using flat
fans to deliver 15 gpa. Foliar disease problems were minimized by an application of
Tilt (4 oz/A) on May 2nd using the same delivery method.
Percent ground cover notes were taken in all plots after
planting. The results indicate that there was no statistical change in percent
ground cover with respect to rotary mowing or the addition of early preplant nitrogen
(either source). However, the conventional tillage did reduce percent ground cover
from an average of 63.93% in the no-till treatments to 24.20%.
One of the main issues in no-till is stand establishment. As
a measure of this, stand counts were taken after emergence and converted to percent
emergence so all seeding rates could be compared. These values are shown Table 2.
These results indicate strongly that a larger percentage of the
wheat seed germinates and produces plants in a conventional seedbed. There was no
statistical advantage in applying nitrogen either as a food source or to aid in stalk
decomposition prior to planting with regard to increasing germination percentage.
Although not statistically significant, the difference in germination percent between the
rotary mowed and planted at an angle treatments (375 seeds/yd2) were noticeable.
This supports the theory that a consistent layer of residue, like that achieved after
mowing, provides the wheat drill a better opportunity to deliver more accurate seed
placement facilitating better seed to soil contact.
Table 2
| Treatment |
Varying Nitrogen |
Nitrogen Timing |
Seeding Rate
(Seeds/yard2) |
Emergence Percent |
| conventional tillage |
|
|
325 |
88.3 a |
| rotary mower |
|
|
375 |
63.9 b |
| rotary mower |
urea (20 lbs N) |
early preplant |
375 |
62.5 bc |
| rotary mower |
28% (20 lbs N) |
early preplant |
375 |
62.5 bc |
| rotary mower |
|
|
425 |
59.9 bc |
| planted at angle |
|
|
375 |
58.6 bc |
| rotary mower |
28% (20 lbs N) |
early preplant |
425 |
55.1 bc |
| rotary mower |
urea (20 lbs N) |
early preplant |
425 |
53.7 c |
Where Table 2 indicated percent emergence, it should
be noted that final stand is also important in deciding proper seeding rates. Table
3 uses the same initial stand count to provide data relating the emergence/yard2.
This data shows that an adequate stand is provided in the no-till plots where rotary
mowing is used to chop and evenly distribute the residue.
Table 3
| Treatment |
Varying Nitrogen |
Nitrogen Timing |
Seeding Rate
(Seeds/yard2) |
Emergence Plants/yd2 |
| conventional tillage |
|
|
325 |
287 a |
| rotary mower |
|
|
375 |
254 b |
| rotary mower |
|
|
375 |
240 bc |
| rotary mower |
urea (20 lbs N) |
early preplant |
375 |
234 bc |
| rotary mower |
28% (20 lbs N) |
early preplant |
375 |
234 bc |
| rotary mower |
28% (20 lbs N) |
early preplant |
425 |
234 bc |
| rotary mower |
urea (20 lbs N) |
early preplant |
425 |
228 bc |
| planted at angle |
|
|
375 |
220 c |
The emergence data in this format better exemplifies the increase in plant population with
degradation of the corn residue prior to planting and the importance of increased seeding
rates. It is these two factors that get the stand established. In order to
maintain these plants and their tillers, good seed to soil contact must have been achieved
at planting in order to avoid losses associated with winter freezes and sufficient
nitrogen must be available to the plants in the spring.
The fairly mild winter experienced in south central Kentucky proved
favorable for no-till wheat production. There were no extended periods of extremely
cold temperatures that are capable of reducing plant stands. Therefore, the initial
good stands in the fall carried over to excellent head counts in the spring as indicated
in Table 4.
Table 4
| Treatment |
Varying Nitrogen |
Nitrogen Timing |
Seeding Rate
(Seeds/yard2) |
Emergence Plants/yd2 |
| rotary mower |
|
|
375 |
615 a |
| rotary mower |
urea (20 lbs N) |
early preplant |
375 |
608 a |
| rotary mower |
|
|
425 |
568 a |
| conventional tillage |
|
|
325 |
564 a |
| rotary mower |
urea (20 lbs N) |
early preplant |
425 |
556 a |
| rotary mower |
28% (20 lbs N) |
early preplant |
375 |
542 a |
| planted at angle |
|
|
375 |
538 a |
| rotary mower |
urea (20 lbs N) |
early preplant |
425 |
536 a |
| rotary mower |
28% (20 lbs N) |
Feekes 6 |
375 |
200 a |
The five replicates of the trial were harvested June
5th and subsequent yields are listed in Table 5. When comparing Table 4 and Table 5,
it is not surprising that the overall plot produced excellent yields. Head counts
are usually good predictors of yield potential. It is interesting to note that the
second highest yield resulted from the lowest head count. This occurred in the
treatment where 20 lbs additional nitrogen was applied at Feekes 6. This exemplifies
the role of nitrogen in a no-till environment.
Table 5
| Treatment |
Varying Nitrogen |
Nitrogen Timing |
Seeding Rate
(Seeds/yard2) |
Yield (bu/A) |
| rotary mower |
|
|
425 |
132.3 a |
| rotary mower |
28% (20 lbs N) |
Feekes 6 |
375 |
131.7 a |
| rotary mower |
urea (20 lbs N) |
early preplant |
375 |
130.9 ab |
| rotary mower |
28% (20 lbs N) |
early preplant |
425 |
130.3 ab |
| rotary mower |
urea (20 lbs N) |
early preplant |
425 |
130.2 ab |
| planted at angle |
|
|
375 |
129.5 ab |
| rotary mower |
|
|
375 |
128.6 ab |
| rotary mower |
28% (20 lbs N) |
early preplant |
375 |
128.2 ab |
| conventional tillage |
|
|
325 |
124.9 b |
It is not surprising that the conventional plot
produced the lowest (numerical) yield. To fully understand why this happened, we must
consider the variety used in this trial. Pioneer 2545 is a full season wheat. It was
selected in this trial for its excelletn winter hardiness and adaptability in no-till
environments. As with most full season wheats, Pioneer 2545 is susceptible to drought. The
extremely dry conditions experienced in south central Kentucky this wheat season was
exaggerated by the lack of moisture saving residue in the conventional treatment. The
conventional plot provided the highest percent emergence (Table 2), the highest stand
count (Table 3) and a very adequate head count (Table 4), but lacked enough moisture to
take advantage of the yield potential.
This season, the growing conditions favored no-till wheat
production. It has been demonstrated in the past that residue has limited the success of
no-till by reducing plant stands and making the established plants more susceptible to
winter kill and spring freeze injury. With that absence of these factors, this year has
shown that no-till wheat is capable of producing excellent if not superior yields.
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Final Report
Submitted by Miles Opti-Crop, Phillip Needham
This study is one of three designed to research different tillage and corn residue
destruction principles across different regions of Kentucky. The objective was to
determine the relative yields between the different tillage and no-tillage systems so that
producers can decide which principle will best suit their operation. The three
different studies are conducted by The University of Kentucky (Dr. Larry Grabau), Wheat
Tech (Scott Jones), and Miles Opti-Crop (Phil Needham).
1998/99 Plot
Management Information |
| 1 |
Planting Date |
October 13, 1998 |
| 2 |
Plot Dimensions |
4 replications of 6 treatments - Each Plot
20 x 60 - (24 total plots) |
| 3 |
Drill Type |
Almaco on 7.5 rows |
| 4 |
Variety/Seeding Rates |
375 seeds per square yard of Pioneer 2545 |
| 5 |
Fall Fertilizer |
300 lb/ac 9:23:30 (DAP & Potash) |
| 6 |
Fall Aphid Control |
Warrior @ 2.56 oz/a Nov.19 |
| 7 |
Fall Weed Control |
Harmony Extra 0.4 oz/ac Nov.19 |
| 8 |
1st Spring N Application |
Feb. 10, 1999 at 55 lb/ac actual N with stream
bars |
| 9 |
Spring Insecticide Applic. |
Warrior @ 2.56 oz/a Feb.10 |
| 10 |
2nd Spring N Application |
Mar. 22, 1999 at 55 lb/ac actual N with stream
bars |
| 11 |
Fungicide and Insecticide |
May 2 with 7.7 oz/ac Quadris + Warrior @ 2.56 oz |
The purpose of this study was to determine the
relative yields between different tillage and no-tillage systems. The six systems
researched and replicated were as follows:
1. Conventional tillage (bush-hog, disc + roller x 1, disc chisel x 1, disc
and roller x 2)
2. No-Till with corn residue burnt 10 days prior to wheat planting
3. Disc chiseled (disc chisel x 1, disc + roller x 1)
4. Minimum tillage (disc and roller x 1)
5. No-Till into standing stalks
6. No-Till with stalks bush-hogged preplant
In mid-September, two weeks after corn harvest, all of the plots were prepared to give the
tillage treatments time to help decompose the reside. All tillage plots were
cultivated once prior to drilling, and these passes are included in the table above.
Approximately six weeks after corn harvest and following a heavy rain in early October,
the plots were planted on October 13th into seedbed conditions that were both firm and
moist. The firm soil conditions allowed seeding depth to be controlled accurately
and the moisture levels present allowed rapid germination and emergence.
Stand counts and residue % levels were determined in early
November. The results are documented in the table below.
| Treatment |
Emerged plants/sq yd |
% Residue |
| conventional till |
294 |
17 |
| no-till stalks burnt |
312 |
3 |
| disc chiseled |
277 |
38 |
| minimum tillage |
218 |
56 |
| no-till standing stalks |
198 |
84 |
| no-till stalks bush hogged |
179 |
81 |
All of the replicated plots survived the winter very
well. The No-Till with stalks burnt looked the very best right from emergence due to
no hindrance of residue tying up residual nitrogen or hindering seed placement.
Emerging stands in both of the No-Till into residue replications were very erratic, with
small voids and no wheat plants present. In higher residue locations, these voids
remained until harvest.
On May 19th, all of the plots were analyzed with regards to the head count per square yard
and the number of respective spikelets on each head. The results are documented
below.
| Treatment |
Average heads/sq yd |
Av. spikelet/head |
| conventional till |
594 |
17.7 |
| no-till stalks burnt |
570 |
18.3 |
| disc chiseled |
506 |
18.7 |
| minimum tillage |
530 |
18.6 |
| no-till standing stalks |
510 |
17.9 |
| no-till stalks bush hogged |
499 |
18.5 |
| Standard Deviation |
65.0 |
3.3 |
| LSD (P=0.5) |
98.0 |
5.0 |
| CV |
12.16 |
4.32 |
Harvest of the plots was carried out on June
26th. The yields, moisture levels, and test weights are reported below.
| Treatment |
% Moisture |
Test Weight |
Yield at 13.5% |
| Conventional Till |
17.0 |
53.4 |
91 |
| No-Till stalks burnt |
17.0 |
53.1 |
95 |
| Disc Chiseled |
17.0 |
53.0 |
94 |
| Minimum Tillage |
17.1 |
52.8 |
91 |
| No-Till standing stalks |
17.0 |
52.9 |
89 |
| No-Till stalks bush hogged |
17.1 |
52.8 |
90 |
| Standard Deviation |
0.17 |
0.54 |
3.3 |
| LSD (P=0.5) |
0.25 |
0.81 |
5.0 |
| CV |
0.98 |
1.02 |
3.65 |
Conclusion
The levels of previous crop residue prior to planting the wheat were considered to be
above average; however, there was a time interval of almost six weeks between corn harvest
and planting of the wheat. This extended period with limited rainfall allowed the
residue to decompose to an extent by which it did not severely impact the no-till planting
of the wheat. Therefore, it is my opinion that even with significant levels of
residue present on the soil surface, the level of decomposition was high enough to
facilitate easier than normal no-till wheat planting. In the majority of the wheat
regions of the state, I believe that most growers will not have the luxury of six weeks
residue decomposition prior to planting. In some later corn harvest years,
especially in Western KY and wetter soils, growers may be fortunate to have two weeks
between corn harvest and wheat planting.
The yield results were surprising to most of us that worked in the plots this year.
Most of us expected significantly higher yields in the stalks burnt and conventional
seedbed conditions, as a result of more uniform plant stands and improved color. We
believe the residue decomposition status, plus the issue that the spring of 1999 provided
such good growing conditions, masked most of the seedbed management practices
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